Automotive coating production has been a more dangerous job of production, establish and improve the safety management system, to take reasonable safety management approach is to protect staff safety and health are the basis of the fundamental requirements of safety production.
Painting the car involved in a variety of risk factors, the most prominent problem is raw and auxiliary materials in the coating, most existing combustion, explosion and toxic physical and chemical properties, some of the material in the dust hazards during the operation there. In addition,glue stick extensive use of industrial coating is also chemical, electrical, transportation, heating and combustion equipment, so dangerous and harmful factors that existed in all phases of paint production. Coating production operation process,glue gun the process equipment, raw materials, occupational safety and health issue has been more serious, therefore, coating production operation by the state environmental protection department as more dangerous methods of production.
In China, the gap-type small-scale car production has been large scale continuous production lines to replace, easy to expand the scale of the accident, the loss trend in seriousness, so with the development of enterprises, security management, enterprise management is becoming top priority.
Safety management is the most fundamental purpose is to protect human life and health of people-oriented, establishing comprehensive, coordinated and sustainable development concept, which is the most fundamental business requirements of safe production. Painting the safety management start from the following aspects.
Safety training management.
To achieve fundamental improvement in the situation of safety, we must rely on the necessary material conditions for more to be full of quality and safety of raising the level of safety culture. Strengthen publicity and education to do safety training, and build the ideological line of defense, in the prevention of accidents would sometimes play a decisive role. Extensive dissemination of national safety guidelines, policies, regulations, and a typical accident case, advocating safety culture, not only can enhance employee safety awareness, better skills to enhance safety and reduce accidents.
New employees into the company, due to changes in the new environment, on-site, equipment and personnel are not familiar with, prone to accidents, so anyone entering the company's employees must carry out safety education. Many companies developed this implementation of the "three-tier safety education regulations," that every employee into the company must be company-wide safety education, safety education and team-level plant-level security education.
Education, including in-house safety education system, safety inspection system, safety rewards and penalties, production safety responsibility system, hidden rectification system, the application approval system dangerous work, occupational safety and health facilities, goods and labor protection management system and the system of individual protective equipment more than ten regulatory system. Before the induction of all new employees must pass safety knowledge test, failed the test are not posts. Training for new employees according to the characteristics of new employees, there must be specific guidance teacher, and the new staff into the team after the team member or team leader, personally led security team familiar with the station and told the team hidden points, accident-prone points, guidance and training in safety precautions.
Older employees in the production and living for some time, due to ideological paralysis, mental relaxation is also prone to accidents, in order to prevent safety accidents, the state of mind for older employees can take many forms, diverse and comprehensive publicity and education to develop " Safety assessment regulations, "safety meetings held regularly, severely punish the responsible safety incidents, accident cases will be reviewed.
For training, assessment, knowledge of competition through the security, safety cartoons, etc. to be displayed; the same time each month by the workshop on the production shift security officer carry out safety rating, the monthly regular meeting in the workshop informed monthly security best, the worst of the Section demonstration of safety and regular appraisals and job safety knowledge test, to ensure the safety awareness of all staff.
Operational security management.
Operational safety of personnel, the most important is the implementation of "safe operation" to establish strict safety inspection system to ensure that the system can be implemented. Training personnel in the operation, all operations must be done on-site certificates. Workshop also regularly review the special charge, the holder of the operating license status check and eliminate unlicensed operation.
Ensure the safe operation of equipment, devices can be prepared for specific management system. Such as "elevator operator regulations," "pipeline integrity," the "tooling maintenance, cleaning regulations," and "Glass station maintenance regulations," and so on, while an accident may occur according to the preparation of various emergency measures, including : "on-site emergency plans," "emergency plan natural gas leak explosion" and "contingency plans for the substation fault" and so on.
Staff away from the PPE is the basic guarantee of injury, the production in the paint shop, due to the production of various operator-bit special, labor supplies neatly dressed determine the safety of field operations staff. In the painting workshop, up to the workshop director, the production line next to each employee to wear PPE must be acutely aware of the importance of this set up for each workshop production safety inspection team, the use of classes before the shift change and production Publicizing to the staff of the importance of wearing PPE, and PPE to wear on the specific requirements of a clear day from time to time on-site operations staff to inspect the wear PPE, if found to have worn the phenomenon does not meet the requirements immediately Notice for rectification, and re-examine the development review time, do find a problem to solve a problem, to ensure that front line staff to wear PPE safety, uniformity and standardization.
Chemicals management.
Dangerous chemicals in the receiving, storage, transport and use (sampling) process must take full account of the guarantor and material security, this, for hazardous chemicals must have a special management system and emergency plans, the use of hazardous chemicals should make the appropriate MSDS (MaterialSafetyDataSheet, the Chemical Safety Manual) training, usually for the management of hazardous chemicals should also consider the following precautions:
1. Dangerous chemicals used on-site security conditions.
(1) site and the fire zone, the high temperature needed to maintain a safe distance, fire and other hazards can be reduced;
(2) job site a safety sign, an indication of the operating characteristics of the regional hazardous chemicals, operating procedures and contingency plans can be effective in reducing unnecessary accidents;
(3) Where the job site are produced toxic diluted with water, and gas masks and protective clothing with the public, in the event of accident, emergency treatment immediately;
(4) job-site safety warning signs should be set for all staff can make use and after a reminder.
2. Hazardous chemicals on-site use.
(1) on-site point of use of dangerous chemicals stored content less than the use of duty;
(2) the use of the container before and after the point of inspection, remain fixed deposit;
(3) unity of chemical waste recycling, according to the regulations properly.
3. Dangerous chemical accident prevention
(1) on-site point of use with fire-fighting equipment and fire facilities;
(2) the use of dangerous goods on a regular basis to evaluate the site;
(3) to establish chemical safety rules, the implementation of security standardization work.
4. The list of hazardous chemicals and systems used.
Effective on the hazardous chemicals inventory statistics and regularly develop special "hazardous chemical management system" for effective management.
Fire point inspection.
Painting is the focus of fire prevention unit, coating raw materials for production of more dilute solvent for paints and paint the majority of amino-alkyd resin composition, epoxy resin and acrylic resin, solvent, ester solvent. In the production, processing and storage, in addition to explosive paint itself, the paint can produce explosive gas mixture, has a potential fire hazard. Establish a clear point inspection system is that each fire paint shop must have the basic preventive measures.
Painting workshop in the industrial, large quantities of parts to be coated requires continuous transmission, interchange operation, therefore, to track vehicles, ground chain, hanging chain, conveyor chain, and lift-type plot put a lot of other equipment used. Once the security alerts and chain system was not complete or management system is not perfect, inspection personnel, operations personnel prone to injury.
In addition, there is the scene for painting high temperature, high humidity, electrical, control, prone to accidents. To this end, we have established a "thermal equipment inspection system", "machinery and equipment point inspection system" and "equipment TPM maintenance program", regular inspection and maintenance of equipment status to ensure the normal operation of equipment, or for problems damage to the equipment we take with the "problem FOLLOWUP Form" tracking device issues held regular coordination meetings, and timely rectification of status of the problem back to the device responsible for the leadership to ensure that the problem under control. The focus of the safety of production equipment is introduced Director of demonstration equipment, competent demonstration equipment, so that the workshop leader personally took the lead in device management, which is the equipment maintain awareness of each employee can play a very good supervisory role.
Occupational health checks.
The special nature of the industry, paint shop, there are many potential occupational hazards, there are two types: one is the chemical factors, including: the production of dust (silica dust, coal dust and organic dust, etc.), the production of poison (hydrogen oxides and other asphyxiating gas, fluorine and other irritant gases, organic solvents such as benzene, lead, toxic metals). The other is the physical factors, including: adverse weather conditions; ionizing radiation and non-ionizing radiation; noise and vibration; high pressure and low pressure. These factors are easily in the daily production of harm to the operations staff.
These potential factors for the prevention of occupational hazards, we believe that when the design and construction in the workshop should be considered fully, such as dust and other hazards, we have to consider whether the workshop for smooth exhaust, is there a special adsorption equipment, or by increasing labor protection products and other methods to protect the operating staff of health. For noise and vibration, we should try to take some noise reduction measures, including increased insulation layer, the enhanced sealing equipment, or the noisy equipment and production floor separately, to reduce the harm from occurring.
Workshop in the main aspects of occupational health surveillance can improve the workshop environment, reduce risk, to reduce occupational hazards points which can also be through the implementation of point of compliance rate of detection of occupational hazards, protection against occupational hazards passing rate of detection equipment and facilities, health care workers of occupational hazards, occupational occupational hazard classification system and methods of occupational health management, system monitoring, and procurement of quality products or labor clearance advanced protection tools to protect the health of employees.
Conclusion.
Security building things did not happen overnight, or overnight, we must always continuing to innovate and enrich and develop, so that it has the vigor and vitality. Always maintain a high level of safety is only responsibility, tension can be a real good job security; the only constant reminders, constant accountability to reduce accidents.